Tissue Converting Equipment

  • €0,00
    Unit price per 
Tax included.


MAIN TECHNICAL DATA

Width of supply reel: 2,650 mm
Maximum diameter of supply reels: 2,000 mm
Maximum working speed of the rewinder: 450 m/min

 

COMPONENTS OF THE CONVERTING LINE

 

Pos.

Product

Machine

Maker

Type

Speed

1

Toilet/kitchen rolls

Core machine

Consani

T80

80 m/min.

2

Toilet/kitchen rolls

Outside unwinder

Perini

1200

450 m/min.

3

Toilet/kitchen rolls

Inside unwinder

Perini

1200

450 m/min.

4

Toilet rolls

Embosser, Micro

Perini

1001

450 m/min.

5

Toilet rolls

PLY BONDING

Perini

1035

450 m/min.

6

Toilet/kitchen rolls

Winder of logs

Perini

450

450 m/min.

7

Toilet/kitchen rolls

Log sealer

Perini

410

15 logs/min.

8

Toilet/kitchen rolls

Accumulator

Perini

C510B

20 logs/min.

9

Toilet/kitchen rolls

Log saw

Perini

140

180 cuts/min.

10

Toilet/kitchen rolls

Trimex

Perini

5101

180 cuts/min.

11

Toilet/kitchen rolls

Packing machine

Cassoli

PAC EM 21 R

120 pack/min.

12

Toilet/kitchen rolls

Bundler

Cassoli

MAC 50/90

65 pack/min.

13

Toilet/kitchen rolls

Bagging machine

Cassoli

IN5D

6 bags/min.

14

-----

Automatic pelletizer

OCME

P115/N/S/F

20 pallets/hour

15

-----

Pallet Wrapper

TOSA

120

20 pallets/hour

16

(2 units)

Pallet Wrapper

PIERI

300H

30 pallets/hour


 

TISSUE CONVERTING EQUIPMENT:

Pos. 1 –Core machine

  • Maximum diameter of cardboard reel: 100 mm
  • Inside diameter of cardboard reel: 76 mm
  • Width of cardboard reel: 80/85 mm
  • Nº of reels: 3, core with cardboard layers
  • Inside diameter of the core: 45 mm

 

View of core machine from unwind stand

 

Pos. 2 –Outside unwinder

Pos. 3 – Inside unwinder

  • Maximum diameter of the reel: 2,000 mm
  • Stretching control: Automatic - pneumatic, by conical pulleys and belt
  • Unwinding system: Automatic, by(2) two driving belts, with pneumatic pressure control
  • Paper reel loading: With crane

Unwinding stands seen from the drive side

 

Pos. 4 – Embosser, Micro

  • Type of embossing: Micro (group for each sheet to be embossed)
  • Embossing system: 2 steel rolls and 2 rubber rolls
  • Pressure system of the embosser: Pneumatic
  • Tension control: Automatic
  • Installed power: Included in the log winder
  • Without glue-lamination

Micro Embosser

 

Pos. 5 – PLY BONDING

  • Width of the plying / embossing: 25 mm
  • Installed power: Included in the log winder

Ply bonding

 

Pos. 6 – LOG WINDER

  • production speed: 15 logs/min
  • Perforation system of the services: 125 mm service length
  • Introduction of the cardboard core: Automatic, with top accumulator that feeds the winder vertically
  • Diameter of the cardboard core: 45 mm
  • Final diameter of the log: From 90 to 135mm (final diameter of the roll) Suitable for toilet rolls of Ø90-100mm and Ø95-130mm for kitchen rolls.
  • Web tension control: Automatic
  • Installed power: 90 kW, DC (main motor)

Log winder with services cutting blades

 

Pos. 7 – Log sealer

  • Working speed: 15 logs/min
  • Glue application system: Using a jet of glue, the entire system is supplied with tank, pump and recirculation pipes of liquid glue
  • Log sealing system: Automatic, by rotating the log

 

Log sealer with excess trim cutting blade

 

Pos. 8 – Log Accumulator

  • Capacity: 200 logs
  • Mechanical speed: 20 logs/min
  • With all the electrical control and regulation system, necessary to absorb the production of the winder and at the same time feedthe log saw with two logs simultaneously.

Log accumulator and log saw feeding channel

 

Pos. 9 – Log Saw

  • Type of cutting: Orbital
  • Number of logs in simultaneous cut: 2 units
  • Diameter of the cutting disc: 610 mm (1 unit)
  • Sharpening of the cutting disc: Automatic
  • Mechanical speed: 220cuts/min (toilet rolls) & 110cuts/min (kitchen rolls)
  • Length of the cut: Variable and adjustable from control panel, from 90 mm (toilet rolls) to 220 mm (kitchen rolls)
  • Diameter of the cut: From 90 to 140 mm

Log saw machine

 

 

Pos. 10 – Trims exhaust / Trimex

  • Number of logs with simultaneous operation: 2 units
  • Mechanical speed: 220rolls/min (toilet rolls) & 110rolls/min (kitchen rolls)
  • Fall of the trims: By gravity
  • Length of the cut: Variable from control panel
  • Diameter of the cut: From 90 to 140 mm
  • Installed power: Included in the log saw

Trimex with log saw

 

Pos. 11 – Packing machine

  • Supply: 2 channels
  • Type of wrapping: Polyethylene
  • Type of welding: Thermal
  • Centering of the printing: Automatic
  • Possible formats:

Toilet rolls

1 x 1

2 x 1

2 x 2

2 x 3

3 x 2

4 x 2

5 x 2

Kitchen rolls

1 x 1

2 x 1

 

 

 

 

 

 

EM-21 Packing machine with rolls inlet & control panel

 

 

 

Pos. 12 – Bundler

  • Type of material: Polyethylene, polypropylene
  • Width of the bundle: From 20 to 60 mm
  • Fixing system: Using the adhesive of the handle itself

Main view of the bundler machine

 

Pos. 13 – Bag machine

  • Material of the bag: Polyethylene
  • Welding system: Thermal
  • Sizes of the bag:
    • Height: min. 195 mm // max. 460 mm
    • Width: min. 500 mm // max. 730 mm
    • Length: no limit
  • Could produce the necessary formats for the use of the pallet of 80 x 120 cm

Bagging machine with finished bag exit conveyor

 

 

 

Pos. 14 - Automatic bags Palletizer

  • Sizes of the pallet: 80 x 120 cm
  • Total height of finished pallet: 450 mm
  • Supply of empty pallets: Automatic, for 30 pallets
  • Formats: Pallet entero o medio pallet

View of OCME Palletizer with bags supply, electric power & control panels and the automatic double storage of empty pallets

 

Pos. 15 - Pallet automatic shrink-wrapper with stretch film

  • Sizes of the pallet: 80 x 120 cm
  • Total height of the pallet: 450 mm

View of TOSA Pallet shrink wrapper

 

Pos. 16 - Pallet automatic shrink-wrapper with stretch film (2 units)

  • Size of extendable film reel: Maximum diameter of the reel is 250 mm, core diameter is 76 mm and width 500 mm, film thickness is 17-23 microns.

PIERI Pallet shrink wrapper