Tissue Converting Equipment
MAIN TECHNICAL DATA
Width of supply reel: 2,650 mm
Maximum diameter of supply reels: 2,000 mm
Maximum working speed of the rewinder: 450 m/min
COMPONENTS OF THE CONVERTING LINE
|
Pos. |
Product |
Machine |
Maker |
Type |
Speed |
|
1 |
Toilet/kitchen rolls |
Core machine |
Consani |
T80 |
80 m/min. |
|
2 |
Toilet/kitchen rolls |
Outside unwinder |
Perini |
1200 |
450 m/min. |
|
3 |
Toilet/kitchen rolls |
Inside unwinder |
Perini |
1200 |
450 m/min. |
|
4 |
Toilet rolls |
Embosser, Micro |
Perini |
1001 |
450 m/min. |
|
5 |
Toilet rolls |
PLY BONDING |
Perini |
1035 |
450 m/min. |
|
6 |
Toilet/kitchen rolls |
Winder of logs |
Perini |
450 |
450 m/min. |
|
7 |
Toilet/kitchen rolls |
Log sealer |
Perini |
410 |
15 logs/min. |
|
8 |
Toilet/kitchen rolls |
Accumulator |
Perini |
C510B |
20 logs/min. |
|
9 |
Toilet/kitchen rolls |
Log saw |
Perini |
140 |
180 cuts/min. |
|
10 |
Toilet/kitchen rolls |
Trimex |
Perini |
5101 |
180 cuts/min. |
|
11 |
Toilet/kitchen rolls |
Packing machine |
Cassoli |
PAC EM 21 R |
120 pack/min. |
|
12 |
Toilet/kitchen rolls |
Bundler |
Cassoli |
MAC 50/90 |
65 pack/min. |
|
13 |
Toilet/kitchen rolls |
Bagging machine |
Cassoli |
IN5D |
6 bags/min. |
|
14 |
----- |
Automatic pelletizer |
OCME |
P115/N/S/F |
20 pallets/hour |
|
15 |
----- |
Pallet Wrapper |
TOSA |
120 |
20 pallets/hour |
|
16 |
(2 units) |
Pallet Wrapper |
PIERI |
300H |
30 pallets/hour |
TISSUE CONVERTING EQUIPMENT:
Pos. 1 –Core machine
- Maximum diameter of cardboard reel: 100 mm
- Inside diameter of cardboard reel: 76 mm
- Width of cardboard reel: 80/85 mm
- Nº of reels: 3, core with cardboard layers
- Inside diameter of the core: 45 mm
View of core machine from unwind stand
Pos. 2 –Outside unwinder
Pos. 3 – Inside unwinder
- Maximum diameter of the reel: 2,000 mm
- Stretching control: Automatic - pneumatic, by conical pulleys and belt
- Unwinding system: Automatic, by(2) two driving belts, with pneumatic pressure control
- Paper reel loading: With crane
Unwinding stands seen from the drive side
Pos. 4 – Embosser, Micro
- Type of embossing: Micro (group for each sheet to be embossed)
- Embossing system: 2 steel rolls and 2 rubber rolls
- Pressure system of the embosser: Pneumatic
- Tension control: Automatic
- Installed power: Included in the log winder
- Without glue-lamination
Micro Embosser
Pos. 5 – PLY BONDING
- Width of the plying / embossing: 25 mm
- Installed power: Included in the log winder
Ply bonding
Pos. 6 – LOG WINDER
- production speed: 15 logs/min
- Perforation system of the services: 125 mm service length
- Introduction of the cardboard core: Automatic, with top accumulator that feeds the winder vertically
- Diameter of the cardboard core: 45 mm
- Final diameter of the log: From 90 to 135mm (final diameter of the roll) Suitable for toilet rolls of Ø90-100mm and Ø95-130mm for kitchen rolls.
- Web tension control: Automatic
- Installed power: 90 kW, DC (main motor)
Log winder with services cutting blades
Pos. 7 – Log sealer
- Working speed: 15 logs/min
- Glue application system: Using a jet of glue, the entire system is supplied with tank, pump and recirculation pipes of liquid glue
- Log sealing system: Automatic, by rotating the log
Log sealer with excess trim cutting blade
Pos. 8 – Log Accumulator
- Capacity: 200 logs
- Mechanical speed: 20 logs/min
- With all the electrical control and regulation system, necessary to absorb the production of the winder and at the same time feedthe log saw with two logs simultaneously.
Log accumulator and log saw feeding channel
Pos. 9 – Log Saw
- Type of cutting: Orbital
- Number of logs in simultaneous cut: 2 units
- Diameter of the cutting disc: 610 mm (1 unit)
- Sharpening of the cutting disc: Automatic
- Mechanical speed: 220cuts/min (toilet rolls) & 110cuts/min (kitchen rolls)
- Length of the cut: Variable and adjustable from control panel, from 90 mm (toilet rolls) to 220 mm (kitchen rolls)
- Diameter of the cut: From 90 to 140 mm
Log saw machine
Pos. 10 – Trims exhaust / Trimex
- Number of logs with simultaneous operation: 2 units
- Mechanical speed: 220rolls/min (toilet rolls) & 110rolls/min (kitchen rolls)
- Fall of the trims: By gravity
- Length of the cut: Variable from control panel
- Diameter of the cut: From 90 to 140 mm
- Installed power: Included in the log saw
Trimex with log saw
Pos. 11 – Packing machine
- Supply: 2 channels
- Type of wrapping: Polyethylene
- Type of welding: Thermal
- Centering of the printing: Automatic
- Possible formats:
|
Toilet rolls |
1 x 1 |
2 x 1 |
2 x 2 |
2 x 3 |
3 x 2 |
4 x 2 |
5 x 2 |
|
Kitchen rolls |
1 x 1 |
2 x 1 |
|
|
|
|
|
EM-21 Packing machine with rolls inlet & control panel
Pos. 12 – Bundler
- Type of material: Polyethylene, polypropylene
- Width of the bundle: From 20 to 60 mm
- Fixing system: Using the adhesive of the handle itself
Main view of the bundler machine
Pos. 13 – Bag machine
- Material of the bag: Polyethylene
- Welding system: Thermal
- Sizes of the bag:
- Height: min. 195 mm // max. 460 mm
- Width: min. 500 mm // max. 730 mm
- Length: no limit
- Could produce the necessary formats for the use of the pallet of 80 x 120 cm
Bagging machine with finished bag exit conveyor
Pos. 14 - Automatic bags Palletizer
- Sizes of the pallet: 80 x 120 cm
- Total height of finished pallet: 450 mm
- Supply of empty pallets: Automatic, for 30 pallets
- Formats: Pallet entero o medio pallet
View of OCME Palletizer with bags supply, electric power & control panels and the automatic double storage of empty pallets
Pos. 15 - Pallet automatic shrink-wrapper with stretch film
- Sizes of the pallet: 80 x 120 cm
- Total height of the pallet: 450 mm
View of TOSA Pallet shrink wrapper
Pos. 16 - Pallet automatic shrink-wrapper with stretch film (2 units)
- Size of extendable film reel: Maximum diameter of the reel is 250 mm, core diameter is 76 mm and width 500 mm, film thickness is 17-23 microns.
PIERI Pallet shrink wrapper